Home | Case Study | Hager Electro

595 kWp FM Global - Engineered Rooftop Solar for Hager Electro

Alligator Solar commissioned a 595 kWp rooftop solar PV plant for Hager Electro’s manufacturing facility in Chakan MIDC, Pune. The system is engineered to FM Global standards to deliver safe, reliable, and cost-effective clean energy.

──◆ Key Project Metrics ◆──

595 kWp

Capacity

800,000 kWh

Annual Generation

360–550 t

CO₂ Reduction

FM Global

Compliance

About Hager Electro

Hager Electro operates a modern electrical engineering and manufacturing facility at Chakan MIDC, serving customers across India and global markets.
The plant runs energy-intensive operations with strict safety and quality norms aligned to global Hager Group standards.

Energy & Sustainability Challenge

  • Rising grid power costs impacting long‑term operating expenses.

  • Strong focus on measurable carbon reduction targets.

  • Need to reduce carbon emissions in line with sustainability goals.

  • High safety standards aligned with FM Global and EHS policies.

──◆ Hager Chose Alligator Solar ◆──

Why Hager Chose Alligator Solar

Hager needed an EPC partner that could deliver a high-performance solar plant on a live manufacturing site without
compromising safety, quality, or operational uptime.

prototype (1) 1
Engineering-led Design
Proven capability in industrial rooftop solar projects with complex roof profiles and safety requirements.
alignment 1
FM Global Alignment
Design and installation experience aligned with FM Global guidelines and strict EHS protocols.
features 1
End-to-End Ownership
Complete EPC scope from feasibility and design to installation, commissioning, and ongoing O&M support.
performance 1
Performance Focus
Clean system layout, robust components, and monitoring systems for reliable long-term solar generation.

Solution Design & Engineering

Alligator Solar designed a 595 kWp rooftop solar PV system optimized for Hager’s roof profile, safety norms, and load conditions, ensuring high generation with FM Global-compliant structures and access.

──◆ PROJECT EXECUTION ◆──

Execution on a Live Manufacturing Site

The project was delivered on an operating manufacturing facility, with clear phasing and close coordination to avoid production disruptions.

Detailed Site Survey

Roof structure, load capacity, and safety requirements were assessed with the Hager EHS team.

Phased Installation Plan

Installation activities were carefully scheduled to align with plant operations.

Safe Execution

Strict safety practices and controlled material handling ensured safe installation.

Testing & Commissioning

The system underwent testing, grid synchronisation, and final commissioning.

Planning a Safe, FM - Compliant Rooftop Solar Plant?
Alligator Solar helps industrial and commercial facilities design, execute, and manage rooftop solar projects
that balance safety, performance, and long-term savings.
Scroll to Top